Manufacturing companies often struggle with the costs of running the business, and they have to keep on adjusting their goals to stay afloat. If you are not careful, expenditures can get out of control and affect your company’s bottom line. Keeping expenses in check is a consistent effort every manufacturing company should practice. How do you reduce costs in a manufacturing company?
Go For Quality Products And Equipment
When trying to minimise expenditure, you might be tempted to choose the cheapest or most affordable options without considering quality or capability. For instance, you might purchase smaller but quality equipment for one of your processing demands, but it doesn’t meet the demand.
You’ll have to go for another unit which might cost more. The same goes when outsourcing or building structures such as an industrial shed. Quality structures will serve you longer and will perform as expected. You won’t think of a replacement any time soon.
Invest In The Right Technology
You might be tempted to invest in machinery and equipment without considering the technology that would go with it. Before making any appliance or equipment purchase, think of the technology that would make processes more accessible and faster.
Repetitive tasks can be tedious and require more human resources but technology or AI-controlled systems automate processes which means you’ll achieve more with fewer employees. You’ll also use less time.
The right technology enables you to cut energy consumption costs. Automation also means that you can increase production time. AI-controlled equipment can operate even after office hours with minimal supervision.
Carry Out An Audit
Probably the first task to perform, an audit enables you to track all your expenditure. An audit is done through regular accounting and finance processes that look into every part of the company from the supply, administration, and marketing departments.
You’ll need access to your cash flow figures, accountancy statements, employee benefits as well as your overall costs for the year.
The audit also tracks the current position of business finances compared to the plans at the start of the financial year. You can then use the figures when cutting costs. With the audit, you can see where the company’s money goes and decide whether there are any expenses to reduce or do away with.
Reduce The Cost Of Materials
The cost of acquiring raw materials can significantly eat into your profits. Because it’s not an expense you can write off, the best you can do is to renegotiate new terms with suppliers. Another option is to check around for other cheaper but reliable suppliers who have quality raw materials.
If you want to stick with your current suppliers, think of purchasing in bulk, attracting better discounts and rates. For instance, a supplier can agree to ship the goods cost-free if you meet specific demands such as a specified quantity purchase, cash payments on delivery, or within a limited time.
Reduce Labour Cost
Labour costs can stall your company’s growth plan, and it’s best to know when to cut the expenditure. For instance, if you have seasonal demand for your goods, it’s not advisable to keep a fully staffed office throughout the year.
Keep a limited human resource unit when production or demand is low and when the market is active again, hire the required workforce from a reputable source. Contracting or outsourcing is another solution that ensures that you keep your labour force in control.
Keep A Smaller Space
Another way to reduce costs is by optimising office space. If you have a building or factory with a lot of idle space, lease out a portion or renovate and consolidate sections to make room for increased production.
If your business is seasonal, consider leasing off-site warehouse facilities to meet growing demand. You won’t have idle equipment to maintain when production is slow. Another consideration is producing as per demand. Reducing excess inventory will help improve cash flow and reduce the need to invest in equipment that’s never fully utilised.
If you wonder how else to reduce costs, consider reusing leftover materials after a manufacturing process. Such materials can be re-purposed or used in packaging or repair projects.
Recycling will also help lower operating expenses by saving resources such as water and electricity that are finite and expensive to replenish. You’ll also save money on raw materials, resulting in reduced operating costs. Alternatively, sell the waste products to recycling companies for a tidy profit.
Cut Shipping Costs
If you independently ship raw materials and finished products, think of handling more orders at once and using shorter routes to make quicker deliveries. Alternatively, try local delivery options or partner with a shipment company.
Additionally, consider requesting the supplier to ship the raw materials. It will free up your time and vehicles to handle other tasks.
Reduce Utility Costs
Water and electricity costs can considerably add up when not controlled. Turn off devices and the lights when not in use and check for leakages. Invest in smart lights and faucets that reduce wastage.
If your electricity bills are escalating, carry out an energy audit and make sure the equipment is in excellent shape. If using old and worn-out appliances, replace them with newer and energy-efficient models.
Appliances and equipment may frequently break down, and when it’s still in good shape, you don’t have to buy a new one but can call an experienced technician to handle the issue. However, make sure you only allow an expert to handle the repairs.
Keep valuable contacts that provide your company with parts, service technicians and other relevant information when needed. You won’t have to get stressed when equipment breaks down.
Energy Saving Solution
Some energy-saving solutions may be pricey upfront, but they offer substantial savings over time by reducing maintenance and energy costs. Some energy-saving solutions often qualify for tax credits and rebates, and it’s a good idea to take advantage. Investing in solar energy, though a bit expensive up front, can save you a lot of money in the long run.
Before implementing any cost-cutting plan, consider the overall effect on the business. Cancel any strategy that negatively affects production or service delivery.