Operating costs and energy efficiency are often the biggest concern for industrial manufacturers and plant operators. If you can optimize both, it is possible to do more with less. Cost savings boost the profitability of the business, while energy efficiency makes it more sustainable.
One area where you can do both is air compression. Adopting a few measures can help you reduce energy costs and increase efficiency with your air compressor. Let us explain them in detail.
Start With Research
Even before you implement steps to curb energy wastage with air compression, you must start with good research. It makes sense to understand your needs and check the options. As compressor technology evolves, there are new opportunities to upgrade the systems and move towards energy savings and massive returns. Whether you plan to invest in new equipment or upgrade existing ones, seek expert advice before going ahead.
Choose The Right Kind Of Air Compressor
After research and talking to experts, you will have a good understanding of the available options. When it comes to long-term energy savings, a Rotary Screw Air Compressor is the best alternative. It is more expensive up-front, but you can make up for the cost with extensive gains on energy cost. The right kind of compressor gives you the best start, and you can continue saving down the line.
Opt For The Right Sizing
Choosing the right compressor type gets you on track with energy and cost optimization, but sizing is also vital. As a rule, the equipment should never be overworked. You must choose a size capable of handling at least 25% more than the maximum load requirements. If you invest in additional capacity, the compressor will not have to operate at full capacity at all times. Moreover, it will not pressurize the motor to keep up with the air demands.
Use The Right Lubricant
Compressor performance depends on proper lubrication. Ideally, you must use one that matches the operating conditions. Also, ensure that the lubricants are stored appropriately and dispensed in the optimal quantities to keep the machine running seamlessly and efficiently. If you fail to use the apt lubricant and quantities, wear and tear of components are imperative. It can also lead to overheating, which can increase energy bills and reduce efficiency.
Unwanted moisture in compressed air systems sounds like a trivial issue, but it can elevate costs and hinder efficiency. Addressing the issue on time limits the plant maintenance costs significantly. Dryers can help in removing water from the air in the compression systems. They work more efficiently as there is no pressure loss when the air travels from the compressor to the point of use.
A final tip is to keep your air compressor in top shape because lack of maintenance is often a silent killer of efficiency. Schedule regular maintenance and keep track of the smallest issues. It is vital to address them at the earliest to prevent loss of energy and high costs in the long run.